Liquid Level Gauges

Protecting Your Equipment

I recently looked at the analyst ratings of the tens of thousands of samples processed through our lab in 2020. I took all the samples related to bearings, gears, and hydraulic systems and summarized the analyst’s rating based on the test results. One thing is clear. Reliability and maintenance personnel continue to struggle with maintaining the quality of their lubricant. 35% of samples claim a Serious/Critical status, 27% proceed with caution, and only 38% are considered normal.

Lubrication Lessons from Old Sayings

Old proverbs remind us that small oversights can lead to big problems—and nowhere is that truer than with lubrication. When done with precision, consistency, and attention to detail, lubrication extends equipment life and prevents costly failures. In reliability, as in life, the small things are the big things.

From Detection to Prevention

Effective lubrication management is critical for industrial machinery, yet traditional monitoring methods often fall short due to labor-intensive inspections and access challenges. This case study highlights how Trico’s Sensei Enabled Opto-Matic Oiler and Machine Vitals sensors were used to detect and address lubricant loss trends in electric boiler feedwater pumps. By implementing real-time condition monitoring, the power plant prevented costly failures, enhanced maintenance efficiency, and ensured reliable operations.