Sensei. Your Equipment's Health, Our Priority.

From Detection to Prevention

Effective lubrication management is critical for industrial machinery, yet traditional monitoring methods often fall short due to labor-intensive inspections and access challenges. This case study highlights how Trico’s Sensei Enabled Opto-Matic Oiler and Machine Vitals sensors were used to detect and address lubricant loss trends in electric boiler feedwater pumps. By implementing real-time condition monitoring, the power plant prevented costly failures, enhanced maintenance efficiency, and ensured reliable operations.

Beyond Vibration

Vibration sensors have long been used to detect mechanical faults, but they often signal problems only after damage is already underway. Machine Vitals takes a proactive approach by monitoring internal conditions like lubrication quality, humidity, and pressure that lead to failure before vibration even becomes noticeable. By identifying issues early, Machine Vitals shifts detection to the “Potential Failure” stage on the P-F curve, giving maintenance teams the time they need to prevent breakdowns and extend equipment life.

Is Your Equipment’s Health Checkup Stuck in the Past?

Just like we monitor our personal health with regular checkups and smart devices, industrial equipment requires more than occasional inspections to stay in peak condition. Relying on single-function sensors is like using an outdated thermometer when a full suite of health monitors is available. By leveraging comprehensive monitoring solutions like Machine Vitals, companies can detect potential issues early, make smarter maintenance decisions, and prevent costly failures.