All in One Device
Monitor Multiple Parameters
Machine Vitals is designed to monitor and analyze the health of industrial machinery, particularly those with rotating components like pumps, fans, gearboxes, and hydraulic units. It uses a set of advanced sensors to collect data on various parameters, such as pressure, temperature, and relative humidity, internally and externally. It also includes an acceleratory variance and an acoustic sensor.
Ambient and Equipment Temperatures: Tracks both external and internal temperatures to gauge environmental impact and equipment overheating.
Environmental and Internal Relative Humidity Levels: Assesses moisture levels surrounding and inside the machinery, crucial for maintaining optimal operational conditions.
Atmospheric and Equipment Pressure: Monitors pressure levels to detect anomalies that could indicate leaks or system breaches.
Acoustic Analysis: Uses acoustic monitoring to identify deviations from normal operational sounds that might indicate malfunctions.
Acceleratory Variance: Detects unusual vibrations that often precede mechanical failures.
The Power of Machine Vitals
A Multi-Parameter Approach for Early Detection and Proactive Maintenance
By measuring multiple parameters, Machine VitalsTM provides a comprehensive understanding of your equipment's condition. This provides:
- Holistic Understanding: By measuring multiple parameters, Machine Vitals provides a comprehensive view of your equipment's condition. These parameters are interrelated and monitoring them collectively allows for a holistic understanding of equipment performance.
- Early Detection of Issues: By analyzing variations in temperature, humidity, pressure, acoustics, and acceleration, Machine Vitals can detect early signs of abnormalities, allowing you to take preventive action. Early detection enables you to address issues before they cause significant downtime, costly repairs, or safety hazards.
- Discovering Hidden Problems: Some issues may not be apparent through conventional analyses or routine inspections. The combination of various parameters measured by Machine Vitals can uncover hidden problems that may not be known through traditional monitoring or oil analysis alone.
Understanding the importance of these parameters and their interplay allows you to take a proactive approach to maintenance, optimize performance, and ensure the long-term reliability of your equipment.
Unleash the Power of Data
Machine Vitals empowers you to collect, analyze, and act on critical data, enabling you to optimize equipment performance and prevent costly failures. With Machine Vitals, you can eliminate unnecessary manual inspections, gain a comprehensive understanding of equipment behavior under different conditions, remotely monitor assets from anywhere, and make better decisions with complete visibility. Uncover root causes of issues and track data-dense performance trends effortlessly.
01 Collect Data
02 Analyze Data
03 Act on Data
Sensei Platform: Viewing and Analyzing Data
Your easy-to-use, web-based dashboard for monitoring and analyzing the condition of your equipment and lubricating oils with Machine Vitals.
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Get Ahead of the Curve
Upgrade Your Maintenance and Reliability Processes
Machine Vitals is perfect for maintenance and reliability personnel who take a proactive approach to predictive maintenance. Its innovative technology monitors and analyzes equipment condition to improve reliability.
Track your equipment's condition in real time to address problems more quickly. Identify trends and predict issues with data visibility to reduce downtime, prevent failures, and save money.
The System
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Seamless Communications
Robust Hardware Ensures Reliable Data Collection
Machine Vitals hardware components, including the Gateway and Repeater, ensure seamless integration and reliable data transmission across your facility. The Gateway is the central hub, collecting and transmitting data from multiple Machine Vitals, while the optional repeater extends the range for and strengthens the signal. With this robust hardware foundation, Machine Vitals delivers accurate and continuous insights for efficient condition monitoring.
Simplify Data Monitoring and Analysis
Machine Vitals is complemented by the intuitive Sensei® Platform. This platform provides an all-in-one solution for monitoring, analyzing, and managing your equipment data. With the Sensei Platform, you can easily view trends, access historical information, and make informed decisions to optimize your operations.
Machine Vitals and Oil Analysis
A Comprehensive Approach to Equipment Health
Oil analysis has long been a valuable diagnostic tool for assessing lubricant and equipment health. Machine Vitals is an invaluable complement to oil analysis, filling in the gaps and providing additional insights into the condition of your equipment. With the combination of both oil analysis and Machine Vitals you’ll have a complete understanding of your lubricant and equipment’s condition.
Additional Features
- Elimination of Equipment Inspections
Bid farewell to time-consuming manual inspections as Machine Vitals enables continuous monitoring, eliminating the need for frequent physical checks of equipment.
- Postmortem Failure Analysis Data
Gain valuable insights from post-failure data analysis, enabling you to understand the root causes of breakdowns and prevent future occurrences.
- Aggregated Site Performance
- Obtain a holistic view of your entire facility's performance, allowing you to identify trends, patterns, and areas for improvement.
- Custom Alerts and Alarms
- Stay informed about critical machine conditions with customizable alerts and alarms, ensuring timely interventions and preventing costly downtime of operations.
- Multi-Application Design
Machine Vitals versatility allows it to be used across various equipment types and lubrication points, providing flexibility and cost-effectiveness.
- Comparative Analysis
Identify performance variables by comparing equipment types, locations (inside/outside), and oil types. This data-driven approach enables targeted maintenance strategies.
Other Specs
| Model | Description | Fitting Connection |
|---|---|---|
| 38310 | Machine Vitals Device | 1/2" NPT |
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Dimensions
H 3.34” x W 2.63” x L 3.25”
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Thread Connection
½” NPT
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Power
3.6 Volt D Size Battery
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Environmental
Indoor/outdoor use (Designed to IP65)
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Battery Life
3 years (depending on data and frequency settings)
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Material
Cover: polycarbonate
Base: powder coated aluminum
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Temperature
0°-175° F (-18º to 79ºC)
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On/Pairing Switch
Magnetic – top cover clear area
Frequently Asked Questions
Here are some of the most frequently asked questions regarding Machine Vitals. If you have any further questions or need additional information, don't hesitate to contact us at [email protected]. We are here to assist you every step of the way.
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